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Industrial Grade Rail-Guided Robot

Rail-guided robots operate along fixed tracks, recognized for their high precision and stability. They follow predefined routes to execute continuous operations, making them ideal for tasks that require repetitive actions and heavy load handling. Commonly deployed in production lines, warehousing systems, and smart sorting centers, these robots deliver reliable performance that supports industrial automation and intelligent logistics. With their strengths in precision and stability, rail-guided robots play a crucial role in industries requiring continuous, large-scale, and heavy-duty operations. Although less flexible, they provide highly valuable solutions for intelligent manufacturing and smart logistics in standardized environments.
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Product Overview


The Industrial Grade Rail-Guided Robot is a specialized intelligent inspection solution developed by IMS (Jinan) Robot Technology Co., Ltd., designed for long-distance, fixed-route inspection scenarios such as comprehensive utility tunnels, factory production lines, and power transmission rails. As a core product in IMS’s "intelligent terminal" portfolio, it operates along pre-installed rails (straight or curved), achieving continuous, high-precision inspection with 8-10km continuous operation capability and wireless charging support. Integrating image recognition, infrared thermal imaging, and real-time data transmission, this robot replaces manual patrols in narrow, closed, or long-distance environments (e.g., underground utility tunnels), significantly improving inspection efficiency and data accuracy. It is widely used in the power and municipal industries, and has become a key equipment for smart city infrastructure management.

Industrial Grade Rail-Guided Robot

Technical Parameters


Parameter Name

Specification

Applicable Rail Type

Straight / Curved Rails

Travel Speed

0-1m/s (bidirectional, adjustable)

Equipment Weight

30kg

Continuous Operation Range

8-10km

Power Supply Mode

Lithium Battery + Wireless Charging

Lifting Stroke

Customizable (0-1.5m)

Climbing Capacity

10°

Working Environment

Temperature: -20~60℃; Humidity: 5%~95% (non-condensing)

Core Functions

Visible Light Real-Time Monitoring, Infrared Thermal Imaging, AI Image Recognition (leakage/corrosion), Remote Audio Intercom, Real-Time Alarm Push


Product Features


1. Dual-Rail Compatibility & Bidirectional Operation

The robot is compatible with both straight and curved rails (common rail widths: 100-200mm), adapting to the layout of different industrial sites (e.g., linear factory production lines, curved underground utility tunnels). It supports bidirectional travel at an adjustable speed (0-1m/s), and can automatically reverse or stop at preset points (e.g., inspection stations, charging points) to ensure full coverage of the inspection route.


2. Long-Endurance Operation with Wireless Charging

Equipped with a high-capacity lithium battery, the robot supports 8-10km of continuous operation—enough to cover the entire length of most utility tunnels or factory rails in one trip. It is also compatible with wireless charging systems: when the battery level drops below 20%, the robot automatically travels to the nearest wireless charging point, completing a full charge in 1.5-2 hours and resuming inspection without manual intervention.


3. High-Precision Visual & Thermal Inspection

Visible Light Camera: Equipped with a 4K high-definition camera with 10x optical zoom, capturing clear images of equipment details (e.g., valve labels, pipeline joints) even in low-light environments (supporting night vision mode).

Infrared Thermal Imager: Detects temperature differences on the surface of pipelines, cables, and electrical equipment (e.g., 20.7℃ to 45.0℃), identifying hidden faults such as poor insulation or blockages.

All images and thermal data are transmitted to the central platform in real time, enabling remote viewing and analysis.


4. AI-Driven Defect Recognition

The robot’s AI algorithm is specialized in industrial defect detection, capable of:

Identifying leakage (e.g., water stains on pipeline walls, oil seepage from valves) through image comparison.

Detecting corrosion and aging on metal surfaces (e.g., rust on rail brackets, cracking of insulation layers).

Recognizing abnormal states of equipment (e.g., loose bolts, damaged cable sheaths).

Once a defect is detected, the robot marks the location (e.g., "100m from the starting point of the utility tunnel") and sends an alarm to the central platform with attached images.


5. Remote Intercom & Emergency Response

Integrated with a two-way audio intercom system, maintenance personnel can use the central platform to communicate with on-site personnel (e.g., guiding repairs) via the robot. In case of emergencies (e.g., gas leakage, fire), the robot can:

Activate a built-in sound and light alarm to warn on-site personnel.

Continuously upload real-time images and audio of the accident site to support remote command and decision-making.


Application


The Industrial Grade Rail-Guided Robot is a core tool for smart infrastructure and industrial site management:

Municipal Utility Tunnels: Inspection of water supply, drainage, gas, and power pipelines in underground utility tunnels (e.g., in Beijing, Shanghai, and Guangzhou’s smart city projects), detecting leaks, corrosion, and blockages to avoid urban infrastructure failures.

Power Industry: Inspection of power transmission rails and cable trenches in power plants, monitoring cable temperature and insulation status to prevent electrical fires.

Factory Production Lines: Inspection of automated production line rails (e.g., automobile assembly lines), monitoring the operation status of conveyor belts, robotic arms, and other equipment, and detecting abnormalities such as deviation or jamming.

Petrochemical Industry: Inspection of long-distance oil and gas pipelines in closed workshops, detecting gas leaks and pipeline corrosion to ensure production safety.


FAQ


Q1: What is the maximum temperature and humidity range the robot can withstand?

A1: It can operate stably in an environment with a temperature of -20~60℃ and a relative humidity of 5%~95% (non-condensing), making it suitable for both underground utility tunnels (high humidity) and high-temperature factory workshops.


Q2: Can the robot’s lifting stroke be customized?

A2: Yes. The standard lifting stroke is 0-1m, but IMS can customize it to 0-1.5m according to user needs (e.g., to inspect high-position pipelines in utility tunnels or overhead cables in power plants).


Q3: How is the robot’s position tracked, and can it avoid rail obstacles?

A3: The robot uses encoder positioning (recording the number of rail rotations) and GPS/Beidou positioning (for outdoor rails) to track its location with an accuracy of ±5cm. It is also equipped with rail obstacle sensors: if an obstacle (e.g., a fallen tool) is detected on the rail, it will stop immediately and send an alert to the central platform.


Q4: Does the robot support offline operation?

A4: Yes. In case of temporary network failure, the robot can store inspection data (images, temperature records) locally (storage capacity: 128GB). Once the network is restored, it will automatically upload all offline data to the central platform, ensuring no data loss.


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